Patient Immobilization Support

Beth Israel Deaconess Medical Center (BIDMC)

Project overview

This project involves designing a patient immobilization support system in collaboration with Beth Israel Deaconess Medical Center. The goal is to develop a lightweight and stable support table that allows medical staff to immobilize patients during imaging or treatment procedures while maintaining patient comfort and safety.

The design focuses on structural stiffness, weight reduction, and compatibility with existing medical equipment while using manufacturable materials such as composite panels and polycarbonate components.

Problem

During certain medical procedures, specifically radiation therapy, patients must remain completely stationary to ensure accurate treatment. Current solutions can be heavy, uncomfortable, or difficult for staff to adjust. This leads to non-use of the equipment.

The objective of this project is to develop a support structure that:

  • immobilizes the patient securely

  • maintains high structural stiffness

  • remains lightweight and portable

  • integrates with existing hospital equipment

The system must also consider patient comfort and ease of use for medical staff.

What I’ve learned

  • designing mechanical systems for real medical applications

  • balancing structural stiffness with lightweight design

  • considering usability and ergonomics in engineering design

  • collaborating with external stakeholders during the design process

Design approach

The project began with defining the load conditions and design constraints of the support structure.

Key considerations included:

  • supporting the full weight of a patient safely

  • minimizing deflection under load

  • reducing overall system weight

  • ensuring materials are compatible with medical environments

Material selection focused on carbon fiber composite panels and polycarbonate sheet stock, providing a balance between strength, stiffness, and weight.

Structural design

The structural system consists of a rigid support frame and panel surface designed to distribute patient loads evenly across the structure.

The design prioritizes:

  • high stiffness to prevent movement during procedures

  • lightweight construction for transport and positioning

  • modular components for ease of manufacturing and assembly

CAD models were developed to evaluate geometry, mounting interfaces, and structural behavior.

Current status

The project is currently in the design and development phase. Initial CAD models and structural concepts have been developed, and the next phase involves refining the geometry and validating structural performance through simulation and prototyping.


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